In the demanding world of construction, crawler cranes rely on high-quality crane spare parts to maintain optimal performance. Harsh working conditions necessitate regular maintenance, making timely part replacements essential. At Value Crane, we specialize in providing top-notch crawler crane spare parts to ensure your crawler crane operates seamlessly. Our comprehensive inventory offers a wide range of components designed for various models. With our expertise, you can trust us to guide you on when to replace critical spare parts for crawler crane.
crane spare parts at Value Crane
Value Crane provides an extensive selection of crane spare parts to support lifting and working operations. Our offerings encompass a variety of essential components such as track chains, manual hoists, crawler crane sheaves, crane wire ropes, and more. With our wide range of options, we ensure that you have access to the necessary crane parts for maintaining and optimizing the performance of your crawler crane.
crawler crane track chain
The track chain is a critical component of the crawler crane undercarriage system. It undergoes special heat treatments and features new geometries on all its components, including pins, bushings, and links. These enhancements ensure maximum performance and significantly extend the wear life of the track chain.
manual hoist
Value Crane offers robust manual hoists for various lifting applications. With excellent load capacities, our hoists effortlessly handle heavy weights. They feature ergonomic handles and controls for smooth and precise operation. Compact and portable, our hoists are easy to transport. Safety features like load limiters and braking systems ensure secure lifting operations.
Crawler crane block & sheave
Crawler crane blocks guide and support wire ropes or lifting chains, while sheaves facilitate smooth hoisting and lowering of heavy loads. At Value Crane, we provide high-quality solutions for crawler crane blocks, ensuring top-notch performance, safety, and quality. Understanding the various types of sheaves, including wire rope, cast steel, forged, and multi-sheaves, is crucial for optimizing crane performance and ensuring efficient and safe lifting operations.
crawler crane wire rope
Crawler crane wire rope is a critical component in lifting operations, providing the necessary strength and stability for safe and efficient performance. Constructed from high-strength steel wires, these wire ropes are designed to withstand heavy loads and challenging environments. With various types available, including 6×19 Class, 6×36 Class, and rotation-resistant options, you can select the ideal wire rope to meet your specific crawler crane requirements. Trust in the durability and reliability of crane wire rope to ensure smooth and secure lifting operations.
other spare parts for crawler crane
Value Crane provides a comprehensive range of spare parts for crawler cranes, including gears and slewing bearings. Our high-quality gears ensure efficient power transmission, while our durable slewing bearings enable precise rotation and support for heavy loads.
When to replace crane spare parts?
When it comes to replacing crane spare parts, several factors need to be considered, including the specific type of spare part, the working environment, and the load capacity and usage intensity. Let’s explore each aspect in more detail:
The general changing time of crane spare parts
Different crane spare parts have varying lifespans and wear patterns. It’s important to monitor their condition regularly and replace them when they show signs of significant wear, damage, or reduced performance.
12 to 24 month
Blocks and Sheaves experience wear and tear over time due to the high stresses involved in lifting operations. Regular inspections should be conducted to check for signs of distortion, cracks, wire breaks, or excessive wear on sheave grooves. Based on industry standards, it is recommended to replace blocks and sheaves every 12 to 24 months, depending on usage intensity and condition.
6 to 12 month
Wire ropes are subject to fatigue, corrosion, and wear. Regular inspections should be performed to check for broken wires, flattened sections, or signs of internal deterioration. The replacement interval for wire ropes depends on factors such as usage intensity, working environment, and maintenance practices. As a general guideline, wire ropes should be replaced every 6 to 12 months for heavy usage and every 12 to 24 months for moderate usage.
2 to 4 year
Track chains on crawler cranes are exposed to abrasive materials and uneven terrain, leading to wear and elongation. Regular inspections should be conducted to measure track chain elongation and check for signs of damage or excessive wear. The replacement interval for track chains can vary significantly based on usage intensity and working conditions. As a rough estimate, track chains may need replacement every 2 to 4 years for heavy usage and every 4 to 6 years for moderate usage.
the working environment of crane spare parts
In harsh environments characterized by extreme temperatures, corrosive substances, excessive dust, or high humidity, crawler crane spare parts are subjected to accelerated wear and deterioration. To mitigate the impact of such working conditions, regular cleaning, lubrication, and maintenance are crucial. It is recommended to inspect and replace crane parts more frequently in these environments. Specifically, blocks and sheaves may require replacement every 6 to 12 months, wire ropes every 4 to 8 months, and track chains every 1 to 2 years.
Load Capacity & Usage Intensity of crane spare parts
Considering the load capacity and usage intensity of a crane, the specific changing times for spare parts can vary based on several factors. However, as a general guideline, here are some recommendations:
For cranes frequently handling heavy loads or operating near their maximum capacity, it is advisable to replace blocks and sheaves every 12 to 18 months. This proactive maintenance approach ensures optimal performance and safety.
Wire ropes in cranes with high load capacity and frequent usage should typically be replaced every 4 to 12 months. However, for cranes with moderate usage intensity, wire ropes may last up to 12 to 18 months. Regular inspections and condition assessments are crucial to determine the appropriate replacement timing.
Track chains, as a basic crane parts used for crane undercarriage, subjected to heavy loads and intense usage, may require replacement approximately every 1 to 3 years. For cranes with moderate usage intensity, track chains can last between 3 to 5 years. Regular inspections, including measuring elongation and assessing wear patterns, help determine the specific replacement timing.
change crane spare parts at Value Crane
Value Crane is your reliable supplier of high-quality crane spare parts. As a leading provider, we offer genuine, original equipment manufacturer (OEM) or certified aftermarket parts to meet your customized requirements. With our own manufacturing capabilities, we ensure the highest standards of quality and compatibility.
Our comprehensive inventory includes a wide range of crawler crane spare parts, from hydraulic and electrical components to undercarriage parts, boom sections, cables, filters, bearings, and more. We prioritize quality assurance, sourcing from trusted manufacturers and conducting thorough inspections and testing.
Trust Value Crane for all your crane spare part needs, and experience our commitment to delivering genuine, reliable, and top-notch components for your crane’s optimal performance.
